Trouble Shooting for Product Defects |
| Reason | solution |
yellow dot | Barrel temperature is too high | reduce temperature |
The plastic stay time is too long in barrel | Shorten the injection cycle time. |
Some zone of barrel temperature is too high | reduce temperature |
There have die corner in barrel | Repair or change |
black line | check ring is worn | change |
Decompresstion distance is too long, there have air in material | Reduce distance |
venting is not smooth in mould | add venting groove |
The screw or check ring is dirty | Clean barrel, screw and check ring |
small black dot | Plastic is burned in barrel | (A)clean the barrel |
(B)feed harder plastic to clean the barrel inner surface. |
(C)avoid the plastic stay over time under high temperature heating. |
brown stripe | Barrel temperature is overheating. | (A)reduce barrel temperature. |
(B)reduce the screw speed |
(C)reduce the plasticized back pressure |
(D)clean nozzle or barrel |
big black dot | There have dirty dust in material | (A)close the hooper. |
There have Air in the mould cause plastic burn | (A)improve mould exhausting |
(B)redesign mould and plastic part |
(C)redesign the gate location. |
(D)decrease the injection pressure or speed. |
(E)change barrel or mould temperature to change the plastic flow in the mould. |
black stripe | There have too much friction between material and barrel | (A)add plastic with lubricant |
(B)increase barrel rear part temperature. |
There is decentraction between barrel and screw | (A)adjust the screw position again, make sure there is enough distance between the screw and barrel, and the air can exhaust from the barrel successfully. |
nozzle overheating, plastic burn | Decrease injection nozzle temperature. |