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Home >> General Troubleshooting of Plastic Molding
Trouble Shooting for Product Defects
Trouble Shooting for Product Defects

Reasonsolution
yellow dotBarrel temperature is too highreduce temperature
The plastic stay time is too long in barrelShorten the injection cycle time.
Some zone of barrel temperature is too highreduce temperature
There have die corner in barrelRepair or change
black linecheck ring is wornchange  
Decompresstion distance is too long, there have air in materialReduce distance
venting is not smooth in mouldadd venting groove
The screw or check ring is dirtyClean barrel, screw and check ring  
small black dotPlastic is burned in barrel(A)clean the barrel 
(B)feed harder plastic to clean the barrel inner surface.
(C)avoid the plastic stay over time under high temperature heating. 
brown stripeBarrel temperature is overheating.(A)reduce barrel temperature.
(B)reduce the screw speed
(C)reduce the plasticized back pressure
(D)clean nozzle or barrel 
big black dotThere have dirty dust in material(A)close the hooper.
There have Air in the mould  cause plastic burn(A)improve mould exhausting
(B)redesign mould and plastic part
(C)redesign the gate location.
(D)decrease the injection pressure or speed.
(E)change barrel or mould temperature to change the plastic flow in the mould.
black stripeThere have too much friction between material and barrel(A)add plastic with lubricant 
(B)increase barrel rear part temperature.
There is decentraction between barrel and screw(A)adjust the screw position again, make sure there is enough distance between the screw and barrel, and the air can exhaust from the barrel successfully.
nozzle overheating, plastic burnDecrease injection nozzle temperature.