DKM-850SV Unloading and Installation Process

DKM-850SV Foundation Load Drawing

DKM-850SV Unloading Process

DKM-850SV Preparation for Unloading Process

1. One set forklift that can bear 10-15T

2. One set crane that can bear 20T weight, or travelling crane that can bear 10- 20T. 

3. Two 5-10m ropes that can bear 10-20T weight; Two 10-20m wireropes with diameterφ16.

4. Two jacks that can bear 5-10T weight.

5. Unloading in factory by using crane, this required plant door 8m height or more, door width 6m or more, plant floor height 15m height or more.

Unloading in factory by using driving, this required plant door 8m height or more, door width 6m or more, plant floor height 10m height or more.

For DKM-850SV Injection Unit

Fix the lifting lugs on the frame with a wire rope, and pull the machine out of the container with a forklift

The frame to the export container, container frame exposed around 500mm, loosen the wire rope, and then put on the bottom of the frame with a forklift, slowly dragged out

Drag the frame to the sling to lift the frame, fix the sling, lift the machine out of the container

Place the frame in the specified position.

For DKM-850SV Clamping Part（40HQ）

Fork lifts the machine back, drag the machine to the position of the sling

Place the frame in the specified position and complete the unloading

For DKM-850SV Clamping Part（open top container）

Lift up the machine 100mm, and then lift the machine out of the container

Place the frame in the specified position and complete the unloading

For DKM-850SV Clamping Part（flat rack container）

Lift up the machine level and move it to the specified position.

DKM-850SV Installation Process

Preparation before installation

1 prepare a 5-10T sling, 5-10T Jack a, 1.5m and 0.5m level or a level of each one, the foundation bearing chart

The bearing requirements of the machine to the foundation are as follows

2 customer needs to provide the factory floor plan and customer's water, electricity, gas preparation, in order to engineer installation and display

For DKM 850SV Clamping Part

1. The shock absorbers are evenly placed under the reinforcement of the clamping frame, avoiding the holes of the anchor bolts, and the anchor bolts fall into the holes of the anchor bolts, as shown in the figure

Figure 1 place the clamping part

2. According to the Machine Level Alignment to level the clamping part, require that the difference shall not be greater than 0.1mm/m.

For DKM 850SV Injection Unit

 1. Injection unit is lifted to dock with the clamping part, as the figure 2.1.

 Figure 2.1. Install the injection unit and clamping part.

 2. Tighten the bolts of the connecting parts, as the figure 2.2  

Figure 2.2 bolted connection

Place the machine to the right place

According to the Machine Level Alignment to level the injection unit, as figure 3, requires that the difference shall not be greater than 0.5mm/m.

·  Concrete is poured into the anchor hole of the foundation, and after 7 days of curing (room temperature 15℃ or above), the machine can be started.

· Connecting hydraulic soft tubes, as the figure 4

Figure 4 Connecting hydraulic tubes

·Connecting aviation plug of frame part, as the figure 5.1 and 5.2

                Figure 5.1 aviation plug

 Figure 5.2 connect aviation plug

·  Fill hydraulic oil to the injection molding machine up to about 75%, as figure 6.2

Figure 6.1 Hydraulic filling position

        Figure 6.2 content gauge and the hydraulic oil mouth

·Connect the power line to air switch, as the figure 7.

Figure 7 Connect the power line.

·  Turn on machine, backward injection unit, and then connect the injection unit moving cylinder with the machine platen as the figure 8.

Figure 8 connect the cylinder with the machine platen

·Install nozzle guard, as the figure 9

Figure 9 Install nozzle guard

·Install feeding platform and hopper, as the figure 10

Figure 10 Install feeding platform and hopper

·Connect cooling water system, as figure 11

Figure 11 cooling connector

·Alignment of nozzle coaxiality

Forward the injection barrel, adjust the coaxiality of nozzle and machine platen, the axiality tolerance should be mo more than 0.2mm, as figure 12.2

DKM-850SV Fill Hydraulic Oil & Connect Cooling Tubes for Machine

Fill hydraulic oil to the injection molding machine, 46# hydraulic oil for mean climatic temperature 0 ℃ to 40 ℃; 32# for about 0 ℃ to 10 ℃.

Auxiliary equipment needed for pumping unit (manual or semi-automatic)

According to the water layout of workshop and local standard, connect the one inch of water pipe to machine cooling connector. Note, the principle for machine cooling connector is down in, up out or right in and left out.

DKM-850SV Electrical Connection Process and Notes

1.  Inspection the voltage and frequency fit the machine specified. Check the nameplate, such as: 220V, 380V, 415V, 440V etc.

2.  Select the corresponding cable to prevent the short circuit accident caused by over current.

3.   check the machine model、voltage、phase sequence，Prevent the wrong connection (cause equipment damage).

Machine power = voltage (V) * current (A), calculate the wire specifications, to match with the wire correctly.

3.1.    Connect the electricity according to the U/V/W. As the figure shows:

3.2． The zero line of distribution cabinet is connected to the N;

3.3. The ground wire of distribution cabinet is connected to the symbol of Ground Line.

4. Turn off electrical power and under the principle of up in down out, connect the power of the injection molding machine first, and then connect the distribution cabinet; to prevent the misoperation of others.

5. On equipment wiring，according to first connect the equipment on the line (switch off), then connect to the power distribution cabinet breaker (or air) principle; distribution cabinet wiring should first disconnect the circuit breaker, with a pencil or a multi-meter to test, to ensure that no voltage, lord it can be connected to power line equipment.

6. When supply the powers, turn on the distribution cabinet at first, and then turn on the equipment.

7. Turn off the power, turn off the equipment firstly, and then turn off the distribution cabinet.

8. When disconnecting wires, remove the power supply line of the distribution cabinet, and then remove the wires on the equipment.

9. During equipment repair, turn off the circuit breaker and sign the "do not turn on" on the main switch.

DKM-850SV Auxiliary Equipment Installation and Connect Power and Notes：

Connect the auxiliary equipment to the injection molding machine or other machinery one by one.

1、   Dryer Installation (attached drawing)

2、   Auto Loader Installation (attached drawing)

3、   Chiller Installation (attached drawing)

1. All high-power auxiliary machines shall be connected on power distribution box.

2. For those auxiliary machineries, connected to plastic injection machine, check the   power and the corresponding size of the aviation socket switch.

3. After testing, turn off all the machineries, avoid accident because of the dry running.

4. When connect the electricity, pay attention to the safety of electricity, only connect allowed when confirm no electricity.

5. When connecting powers, connect with the auxiliary equipment firstly, and then connect the distribution cabinet;

When disconnecting, remove the line of the power distribution cabinet at first, and then dismantle the power line on the equipment.